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Understanding electrochemical and MOX sensors for gas measurement

Sensors play a crucial role in the detection and monitoring of various gases in industrial, environmental and consumer applications

Two widely used technologies are electrochemical and metal-oxide-semiconductor (MOX) sensors. They offer specific properties that are suitable for different requirements.

What are electrochemical sensors?

Electrochemical sensors work by  an electric current through a chemical reaction between the target gas and a specific electrolyte. The current generated is proportional to the gas concentration and enables precise detection.

Fig. 1: Schematic representation of an electrochemical gas sensor

Established for the following gases:

  • Carbon monoxide (CO)
  • Hydrogen sulphide (H₂S)
  • Nitrogen dioxide (NO₂)
  • Sulphur dioxide (SO₂).

Key features:

  • High sensitivity and selectivity
  • Low power consumption, ideal for portable and battery-operated devices
  • Moderate response times of a few seconds to one minute

Schematic of an electrochemical gas sensor

The following diagram illustrates the most important components and how an electrochemical gas sensor works. Gases such as nitrogen monoxide (NO) pass through the gas membrane and trigger a reaction at the working electrode. The electrolyte (which contains H⁺ and SO₄² ions) facilitates the electrochemical reaction, while the reference and counter electrodes ensure an accurate measurement. The potentiostat measures the resulting current, which is proportional to the gas concentration.

Fig. 2: Components and function of an electrochemical gas sensor

What are MOX sensors?

MOX stands for metal oxide semiconductor sensors, which detect gases through changes in resistance in a metal oxide material. The gases react with the oxygen adsorbed on the sensor surface and thus change the electrical resistance of the sensor.

  • Frequently detected gases: Methane (CH₄), ammonia (NH₃), volatile organic compounds (VOCs), carbon monoxide (CO).
  • Key features:
    • Fast response times for real-time monitoring.
    • Durable with a typical service life of 5-10 years.
    • They are affordable and therefore ideal for consumer electronics.

Fig. 3: MOX sensor in conventional mode and in surface ionization mode

This diagram compares two operating modes of MOX sensors. In resistance mode (RES), the sensor detects resistance changes in the sensor layer, while in surface ionization mode (SI) it measures the ion current generated by gas interactions.

Comparative overview

Illustration credits

Abb. 1: Video "How do electrochemical-type sensors detect gas?" by Figaro Engineering

Fig. 2: Reproduced from Smith et al., 'Development of a baseline-temperature correction methodology for
electrochemical sensors and its implications for long-term stability', Sensors and Actuators B: Chemical, Volume 237, 2017, Pages 1161-1170, DOI: doi.org/10.1016/j.snb.2016.08.151, licensed under Creative Commons Attribution 4.0 International (CC BY 4.0).

Fig. 3: Reproduced from Gerhard Müller et al. 'Sensitivity-Selectivity Trade-Offs in Surface Ionization Gas Detection', Nanomaterials, 2018, 8(12), 1017, DOI: doi.org/10.3390/nano8121017. Licensed under Creative Commons Attribution (CC BY).

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